Detailed parameter analysis of the embedded module GCH40-100-L05-CF-P100W-S3P:
I. Basic Specifications
Model Explanation:
GCH40: Represents the guide rail model of the electric cylinder as GCH40, a high-rigidity precision linear
guide rail with a rated load of up to 12000N, suitable for medium-load applications.
100: Indicates the lead screw diameter of the electric cylinder is 100mm. A larger diameter lead screw provi
des stronger load capacity and rigidity, with a maximum thrust of up to 25000N.
L05: Indicates the stroke length of the electric cylinder is 500mm, a stroke range sufficient for linear motion
requirements in most industrial applications.
CF: Represents the use of a closed-loop feedback system with a built-in high-precision encoder, achieving
position control accuracy of ±0.01mm and speed control accuracy of ±0.1%.
P100W: Indicates the power of the matching servo motor is 100W, belonging to the medium power specificat
ion, with a maximum output torque of 1.5N·m and a response frequency of up to 200Hz.
S3P: Indicates the electric cylinder's protection rating is IP65, possessing dustproof and waterproof capabili
ties, suitable for humid and dusty industrial environments.
Core Performance Parameters
Motion Accuracy: Repeatability ±0.005mm, straightness error ≤0.02mm/1000mm, ensuring high-precision
linear motion.
Speed Range: 0-1000mm/s, the motion speed can be flexibly adjusted according to the application scenario
to meet different production cycle requirements.
Load Capacity: Rated load 1500N, maximum impact load up to 3000N, suitable for medium-load precision
operation scenarios.
Service Life: Under rated load and normal operating conditions, the service life of the lead screw and guide
rail can reach 50,000 hours, and the service life of the sealed protective structure can reach 20,000 hours.
II. Electrical and Control Parameters
Control Method: Supports both bus control (e.g., EtherCAT, Profinet) and pulse control modes, allowing flex
ible integration with different brands of PLCs and control systems.
Encoder Type: Built-in 2500-line incremental encoder + 17-bit absolute encoder, achieving high-precision
position and speed feedback, and supporting zero-point reset function.
Power Supply Specifications: AC220V±10% 50/60Hz, compatible with standard industrial power supplies,
with built-in surge protection to prevent damage from voltage fluctuations.
Communication Interface: Standard RS485 interface, enabling real-time data interaction with a host comput
er, supporting Modbus-RTU communication protocol.
III. Installation and Structural Parameters
Installation Method: Provides various mounting flanges and mounting hole positions, supporting base mou
nting, side mounting, top mounting, and other installation methods to adapt to different equipment layout
requirements.
Dimensions: Overall length of the electric cylinder (including the motor) is approximately 800mm, width 120
mm, and height 150mm, with a compact structure that saves installation space.
Weight: Approximately 25kg, making it easy to move and install the equipment.
In the field of precision inspection equipment, the embedded module GCH40-100-L05-CF-P100W-S3P, with
its high precision, compact structure, and stable performance, has become a core execution unit for improvi
ng inspection efficiency and accuracy. The following is a description of its specific applications in inspection
equipment:
In visual inspection production lines for electronic components and automotive parts, this module serves
as the core drive unit of the inspection station, driving the workpiece or vision camera to perform precise
linear reciprocating motion.
Its 5mm accuracy level, combined with a closed-loop control system, enables μm-level position control, ens
uring that the workpiece positioning error is ≤0.02mm for each inspection, avoiding misjudgments caused
by positional deviations. Simultaneously, the module's compact structure can be embedded in the limited
space of inspection equipment, requiring no additional space in the equipment layout, making it suitable
for high-density automated inspection production lines.
In a visual inspection project for automotive parts, the inspection equipment equipped with this module
improved the inspection accuracy from ±0.05mm to ±0.01mm, increased inspection efficiency by 40%,
and reduced the misjudgment rate to below 0.1%.
Applications in Dimensional Measurement Equipment
In precision dimensional measurement equipment, this module drives the measuring probe or workpiece
stage for precise axial movement, working in conjunction with high-precision measuring sensors to detect
dimensions such as aperture, length, and flatness.
Its maximum thrust of 1000N can stably support the weight of the workpiece and probe, preventing vibration
s during movement from affecting measurement accuracy.
In semiconductor wafer dimensional measurement scenarios, this module drives the measuring probe to
move at a low, uniform speed of 0.1mm/s. Combined with a laser measuring sensor, it achieves high-precisi
on measurement of wafer thickness ±0.001mm, meeting the stringent dimensional accuracy requirements
of the semiconductor industry.
Integration Advantages in Automated Inspection Lines
In automated inspection production lines, this module can work collaboratively with other automated equip
ment to automate the entire process of workpiece loading, inspection, and unloading. Its three-phase AC
servo motor drive has high response characteristics, completing start-stop within 0.5 seconds, adapting to
the cycle time requirements of high-speed inspection production lines.
Meanwhile, the module's closed-loop control system can provide real-time feedback on motion position
and status, seamlessly integrating with the production line's PLC control system to achieve precise control
of the testing process. In an automated testing line for electronic components, testing equipment equipped
with this module reduced the single-station testing time from 10 seconds to 3 seconds, increasing the overa
ll line capacity by 60%.
Application Value Summary: The application of the embedded module GCH40-100-L05-CF-P100W-S3P in
testing equipment not only improves testing accuracy and efficiency but also reduces equipment layout
complexity and maintenance costs through its compact structure and stable performance. Its high precision,
high rigidity, and high responsiveness make it an ideal choice for precision testing equipment, widely appli
cable in industries with high precision requirements such as electronics, automotive, semiconductors, and
aerospace. If you need to know the specific parameter configuration or integration solution of this module
in a particular testing scenario, please feel free to contact us.
