Overview of Modular Variable-Gap Loading and Unloading Systems
In the industrial automation field, variable-gap loading and unloading modules use servo motors to
drive precision screws/belt mechanisms, enabling dynamic adjustment of fixture spacing (e.g., stepless
adjustment from 50 to 200mm). This meets the needs of mixed-line production of workpieces with
diverse specifications (such as batteries and electronic components). Its core advantages include:
Flexible Adaptation: PLC programming allows for rapid switching of spacing parameters with a response
time of less than 0.5 seconds.
High-Precision Positioning: Repeatability reaches ±0.02mm (using a linear encoder for closed-loop
control).
Modular Design: Supports plug-and-play integration with robots and vision systems.
Typical Application Scenarios
New Energy Battery Module Assembly Line (Compatible with Various Cell Sizes);
PCB Sorting for the 3C Industry (Adaptable to Various Board Layouts);
Automotive Parts Processing (Multi-Station Simultaneous Loading and Unloading of Engine Piston Rings);
Technology Development Trends
By 2025, the industry will begin integrating AI-powered real-time vision-based deviation correction
systems, combined with digital twin technology to enable dynamic spacing prediction and adjustment,
further reducing changeover downtime.
