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What are the differences and applications between dual-axis and three-axis manipulators?

2025-08-26

Two-axis and three-axis robots differ significantly in their structural design and application scenarios. 

The specific differences are as follows:

1. Structural Design Differences

[Two-Axis Robots]


Typically consist of an arm, pull-out axis, and a traverse axis. They utilize servo drives instead of 

cylinders and offer simple palletizing capabilities. They are available in high-speed models (suitable for 

rapid stacking of thin-walled products) and standard models (with loads up to 5 kg, suitable for 

medium-sized injection molding machines).

[Three-Axis Robots]


Comprising an arm, pull-out axis, and traverse axis, all three axes utilize servo drives, supporting multi

-axis linkage and complex motion programming. They can be expanded to single-section/double-

section, single-arm/double-arm configurations. Some models feature an open bullhead design, suitable 

for handling large workpieces.


2. Application Scenario Comparison

[Type]

[Typical Applications]

[Advantages]

[Two-Axis Robots]


High-speed pick-and-place stacking of thin-walled products such as fast-food containers


[Simple part removal operations for 350-650 ton injection molding machines]


[Three-Axis Robots]


Synchronously remove finished products from complex molds and their nozzles.

Precision operations such as in-mold labeling, hardware insertion, and automated packaging.


Positioning accuracy reaches ±0.1mm, and special path programming (such as arcs and diagonal lines) 

is supported, increasing production capacity by 20%-30%.


III. Functional Scalability: Three-axis robots can be adapted to three-plate molds or stacked molds by 

adding auxiliary arms, or expanded to five-axis robots for more complex angle adjustments. Two-axis 

robots have relatively limited functionality, primarily used for basic pick-and-place and stacking, and are

 unable to cope with the demands of multi-process collaboration.