Maximum horizontal load: 50KG
Model: GCH-80 embedded full-closed module
Repeat positioning accuracy: ±0.01/±0.02 mm
Customizable stroke: 50-1000 mm
Screw outer diameter: from 16 mm
Lead: 05/10/20 mm
Motor power: 2200V400W (motor can be self-matched)
Maximum speed: 250V5001000 MM/S
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Both embedded modules and traditional guide rail assembled modules (i.e., the guide rail type you mentioned) are linear transmission modules, but they differ significantly in structural design, performance parameters, and applicable scenarios. The following is a detailed comparison: Embedded Module Introduction Embedded modules, also called rail-embedded screw slides, are an upgraded product of fully enclosed aluminum profile modules. They integrate the ball screw into the U-shaped body, with the slide rail directly embedded on both sides of the body, eliminating the need for the separate guide rail and slider structure of traditional modules.
Core Features:
Structure: Highly integrated design, combining the guiding mechanism into the module body, resulting in a 20% reduction in width compared to traditional ball screw guide rail modules, lighter weight, and significant space savings.
Accuracy: Repeat positioning accuracy reaches ±0.01mm, and linearity of travel reaches ±0.02mm, demonstrating excellent accuracy performance.
Rigidity: The slide base uses one-piece molded steel, increasing weight by 30% compared to traditional ball screw guide rail modules under the same size conditions, resulting in better rigidity and stability.
Maintenance and Installation: Supports external oiling maintenance without removing the cover; top and bottom fixing can be completed without disassembling the steel strip; side mounting reference surface for easy installation.
Dustproof: Special steel strip fully enclosed structure reduces dust generation, suitable for cleanrooms or dusty working environments.
Traditional Rail-Type Module (Rail-Assembled Type) Introduction: The traditional rail-type module is a modular integrated design. The linear guide rail is fixed to the aluminum alloy base with screws, and the slide block is connected to the guide rail sub-slider. This is currently the most widely used linear module structure.
Core Features:
Structure: The guide rail is an independent component, assembled to the base with screws, resulting in a relatively open structure and larger overall size.
Stroke: Supports large stroke design, with a maximum stroke of over 3 meters, suitable for long-distance transmission needs.
Speed: When paired with a synchronous belt or linear motor drive, the speed can reach 3m/s, offering a significant speed advantage.
Maintenance: Exposed structure makes cleaning and maintenance more intuitive and convenient, lowering the installation and maintenance threshold.
Core Differences Comparison
Table
Comparison Dimensions: Embedded Module vs. Traditional Rail Module
Structural Design: Rail is embedded and integrated into the main body, high integration, 20% width reduction, saving space.
Rigidity and Load Capacity: Rail is independently assembled to the base, low integration, larger overall size.
Integrated slide + embedded structure: 30% increase in load capacity for the same size, higher rigidity.
Independent rail assembly: Rigidity and load capacity are slightly lower than embedded modules of the same size.
Accuracy Performance: Repeat positioning accuracy up to ±0.01mm, higher straightness, suitable for high-precision scenarios.
Accuracy depends on machining and assembly; sufficient for general scenarios, but weaker than embedded modules in ultra-high precision.
Stroke Range: Maximum stroke is generally within 1250mm, suitable for short to medium strokes.
Supports strokes over 3 meters, suitable for long-distance transmission.
Speed Limit: Ball screw drive up to approximately 1000mm/s; linear motor drive can significantly increase speed.
Synchronous belt drive up to 3m/s, more advantageous for high-speed scenarios.
Dustproof Capability: Fully enclosed steel belt structure, excellent dust protection, suitable for cleanrooms/dusty environments.
Mostly semi-open structures, weaker dust protection, suitable for low-dust environments.
Installation and Maintenance
Supports external oiling, easy installation, but more complex overall structure and higher cost.
Simple structure, easy maintenance and cleaning, lower cost.
The accuracy of the slide module directly affects the quality of the product.
Using multi-axis electric cylinders reduces labor costs
Widely used in laser welding, laser cutting, glue coating machines, spraying machines, punching machines, dispensing machines, small CNC machine tools, engraving and milling machines, plotters, cutting machines and other conveyors, sorting equipment, applicable testing equipment, educational equipment, etc.
Establish standardized network marketing services and mature technical service management systems around the world to provide dealers and users with high-quality pre-sales, in-sales and after-sales services. During the warranty period, provide users with fast, timely and efficient free maintenance services; outside the warranty period, users will still receive our enthusiastic and thoughtful paid technical services. We always pursue "zero defects in products and 100% customer service satisfaction".
